The Cooling System

The Cooling System
by: Kevin Schappell


The purpose of the engine's cooling system is to remove excess heat from the engine, to keep the engine operating at its most efficient temperature, and to get the engine up to the correct temperature as soon as possible after starting. Ideally, the cooling system keeps the engine running at its most efficient temperature no matter what the operating conditions are.
As fuel is burned in the engine, about one-third of the energy in the fuel is converted into power. Another third goes out the exhaust pipe unused, and the remaining third becomes heat energy.
A cooling system of some kind is necessary in any internal combustion engine. If no cooling system were provided, parts would melt from the heat of the burning fuel, and the pistons would expand so much they could not move in the cylinders (called "seize").
The cooling system of a water-cooled engine consists of: the engine's water jacket, a thermostat, a water pump, a radiator and radiator cap, a cooling fan (electric or belt-driven), hoses, the heater core, and usually an expansion (overflow) tank.
Fuel burning engines produce enormous amounts of heat; temperatures can reach up to 4,000 degrees F when the air-fuel mixture burns. However, normal operating temperature is about 2,000 degrees F. The cooling system removes about one-third of the heat produced in the combustion chamber.
The exhaust system takes away much of the heat, but parts of the engine, such as the cylinder walls, pistons, and cylinder head, absorb large amounts of the heat. If a part of the engine gets too hot, the oil film fails to protect it. This lack of lubrication can ruin the engine.
On the other hand, if an engine runs at too low a temperature, it is inefficient, the oil gets dirty (adding wear and subtracting horsepower), deposits form, and fuel mileage is poor-- not to mention exhaust emissions! For these reasons, the cooling system is designed to stay out of the action until the engine is warmed up.
There are two types of cooling systems; liquid cooling and air cooling. Most auto engines are cooled by the liquid type; air cooling is used more frequently for airplanes, motorcycles and lawnmowers.
Liquid cooled engines have passages for the liquid, or coolant, through the cylinder block and head. The coolant has to have indirect contact with such engine parts as the combustion chamber, the cylinder walls, and the valve seats and guides. Running through the passages in the engine heats the coolant (it absorbs the heat from the engine parts), and going through the radiator cools it. After getting "cool" again in the radiator, the coolant comes back through the engine. This business continues as long as the engine is running, with the coolant absorbing and removing the engine's heat, and the radiator cooling the coolant.
A cooling system pressure tester is used to check the pressure in the cooling system, which allows the mechanic to determine if the system has any slow leaks. The leak can then be found and fixed before it causes a major problem.
The above information is directly from the Auto Insight program which you can buy online from AutoEducation.com.
Common Problems:
Let's look at the common problems cars have with the cooling system.
 
 Broken hose. Hoses wear out and can leak. Once the coolant has left the system it can no longer cool the engine and it overheats.
 Broken fan belt. The water pump is driven by the engine through a belt. If the belt breaks the water pump can not turn and coolant will not be circulated through the engine. This will also lead to engine overheating.
 Faulty radiator cap. The radiator cap is designed to hold a certain pressure in the coolant system. Most caps hold 8 - 12 PSI. This pressure raises the point in which the coolant will boil and maintains a stable system. If your cap does not hold pressure, then the car could overheat on hot days since the system never becomes pressurized.
 Water pump failure. Most commonly you will hear a screeching noise and will be able to see coolant leaking from the front of the pump or under the car. Early signs are small spots of coolant under the car after being parked overnight and a strong coolant odor while driving.
 Head gasket... have large amounts of white smoke flowing out of your exhaust? Could be a head gasket. The head gasket seals the cylinder head to the engine block and also seals the coolant passages. When this gasket fails coolant can enter the cylinder and it will be turned to vapor as the engine fires. Head gaskets most often fail after the engine has experienced an overheating situation. When super hot, the cylinder head can warp and allow the gasket to fail.
Preventive Maintenance:
 
 Check all belts and hoses regularly. (at oil change is a good time)
 Look out for coolant leaks underneath the car, they could be signs of trouble to come.
 Change your coolant every 2 - 3 years depending on the manufactorers recommendations.
 Inspect your radiator cap for deterioration of the rubber seal. Replace if you think it is worn. $5 - $10 is cheap insurance.
 Have your coolant system flushed every 5 years. It gets all the corrosion which has built up out of the system.
What to discuss with your mechanic:
 
 Let your mechanic know when your overheating problems occur. Overheating when idling points to a different problem than overheating at highway speeds.
 Ask your mechanic if it's worth changing the timing belt or chain while he is replacing your water pump. Many times the timing belt turns the water pump so it has to be removed anyway to access the water pump.
WARNING: Never open your radiator when the engine is hot. The pressure in the system can cause hot coolant to splash out and burn you.






About The Author


Kevin Schappell maintains http://www.carbuyersclub.com/ where he gives advice on buying, selling, insurance, and financing. A mechanical engineer and car guy, Kevin has decided to spend his online time helping others learn about automobiles.  To learn more about how your car works, Kevin has created http://www.mycarwizard.com/.
kevin@schappell.com

Auto HVAC

Auto HVAC
by: Kevin Schappell


Not only do we depend on our cars to get us where we want to go, we also depend on them to get us there without discomfort. We expect the heater to keep us warm when it's cold outside, and the air conditioning system to keep us cool when it's hot.
We get heat from the heater core, sort of a secondary radiator, which is part of the car's cooling system. We get air conditioning from the car's elaborate air conditioning system.
Despite its relatively small size, the cooling system has to deal with an enormous amount of heat to protect the engine from friction and the heat of combustion. The cooling system has to remove about 6,000 BTU of heat per minute. This is a lot more heat than we need to heat a large home in cold weather. It's good to know that some of this heat can be put to the useful purpose of keeping us warm.
Air conditioning makes driving much more comfortable in hot weather. Your car's air conditioner cleans and dehumidifies (removes excess moisture), the outside air entering your car. It also has the task of keeping the air at the temperature you select. These are all big jobs. How do our cars keep our "riding environment" the way we like it?
Most people think the air conditioning system's job is to add "cold" air to the interior of the car. Actually, there is no such thing as "cold," just an absence of heat, or less heat than our bodies are comfortable with. The job of the air conditioning system is really to “remove” the heat that makes us uncomfortable, and returns the air to the car's interior in a "un-heated" condition. Air conditioning, or cooling, is really a process of removing heat from an object (like air).
A compressor circulates a liquid refrigerant called Refrigerant-12 (we tend to call it "Freon," a trade name, the way we call copy machines "Xerox" machines). The compressor moves the Refrigerant-12 from an evaporator, through a condenser and expansion valve, right back to the evaporator. The evaporator is right in front of a fan that pulls the hot, humid air out of the car's interior. The refrigerant makes the hot air's moisture condense into drops of water, removing the heat from the air. Once the water is removed, the "cool" air is sent back into the car's interior. Aaaaaah! Much better. Newer cars have R-134 as the refrigerant, but work in the same way as R-12.
Sometimes we worry when we catch our car making a water puddle on the ground, but are relieved to discover that it's only water dripping from the air conditioning system's condenser (no color, no smell, and it dries!).
Note: Refrigerant is extremely dangerous. Many special precautions must be taken when it is present. It can freeze whatever it contacts (including your eyes), it is heavier than air and can suffocate you, and it produces a poisonous gas when it comes in contact with an open flame.
The above information is directly from the Auto Insight program, which you can buy online from AutoEducation.com.
Common Problems:
 From time to time the A/C system needs to be recharged to bring it back up to maximum efficiency. Sometimes a leak may cause loss of refrigerant and will need to be fixed before refilling. It's difficult to tell if a leak is present without specific test equipment so let it up to a professional.
 Corrosion will cause the heater core (secondary radiator) to leak. This will manifest itself by leaving steam into the passenger compartment and fogging your windows. You will know there is a leak by the sweet smell coming from your vents. Unfortunately changing the heater core is usually not the easier job in the world, as engineers tend to squeeze them into some pretty tight spaces under the dash.






About The Author


Kevin Schappell maintains http://www.carbuyersclub.com/ where he gives advice on buying, selling, insurance, and financing. A mechanical engineer and car guy, Kevin has decided to spend his online time helping others learn about automobiles.  To learn more about how your car works, Kevin has created http://www.mycarwizard.com/.
kevin@schappell.com

Test Driving A New Car

Test Driving A New Car
by: Kevin Schappell


One of the most important steps in buying a new or used car is the test drive. You can do all the research you like, but it all comes down to the test drive. Driving the car must be comfortable, easy, and enjoyable. Follow these few steps and get the most out of your next test drive.
Check over the car before you leave the dealer's lot. Tires, fluids, and lights should all be checked before you drive. Also make sure there is gas in the car.
 If at all possible go on the test drive by yourself. You need to concentrate on the driving experience and the noises of the car. A babbling salesman will distract you and not let you get a good read on the car.
 Before leaving the lot, adjust the seat, mirrors, and the climate control system. You do not need to be distracted while driving an unfamiliar car. Make sure you are comfortable and have a good view of everything around you. 
 Drive a variety of roads. Mix it up with some city driving followed by highway if you can. You should make sure to try every gear and reach highway speeds to fully test the car. 
 Test the brakes. The steering wheel should not shake while applying the brakes. Also, check to see if the car pulls to one side while braking. Squeaks and rattles could also indicate worn pads.
 Notice how the car tracks. When you take your hands off of the wheel, which way does the car go? If the car consistently tracks to one side, be concerned about the alignment.
The last thing you should check is how you feel about the car. Did you enjoy driving it? Was there enough power to get your blood pumping? Is this a car you can live with every day? Most important don't get caught up in the moment, don't buy the first car you see, and never ever let the dealer think you are interested.




About The Author


Kevin Schappell maintains http://www.carbuyersclub.com/ where he gives advice on buying, selling, insurance, and financing. A mechanical engineer and car guy, Kevin has decided to spend his online time helping others learn about automobiles.  To learn more about how your car works, Kevin has created http://www.mycarwizard.com/.
kevin@schappell.com

Technical Service Bulletins (TSB)

Technical Service Bulletins (TSB)
by: Kevin Schappell


Smart home mechanics use all the information available to diagnose problems with their vehicle. Below you will find the two most valuable sources of data available today. Most people know nothing about TSBs, but they should. Both of these excellent resources are available online from websites like AllData.com
Technical Service Bulletins (TSBs):
TSBs are issued by vehicle manufacturers to help automotive technicians diagnose and repair problems reported by consumers and repair shops. It's amazing how many fixes are found in these bulletins that can't be found anywhere else. Car manufacturers issue thousands of bulletins every year.
TSBs contain up-to-date factory fixes for difficult to diagnose problems such as rough idles, intermittent stalls, hard starts, and all kinds of "shakes", "rattles" and "clunks" that can sometimes drive you nuts. TSBs describe service procedures that may improve performance, reduce future breakdowns, or show a factory authorized modification for your vehicle.
This information can be valuable to the home mechanic when trying to troubleshoot problems with his or her car. Most times the manufacturer gives detailed instructions on how to fix the problem with part numbers included. You can choose to fix it yourself or take it to your mechanic and alert him to the TSB.
Recall Notices:
Automobile manufacturers issue Official Safety Recall Notices to inform vehicle owners of car defects that have come to the manufacturer's attention. Recalls also suggest improvements that can be made to improve the safety of a particular vehicle. Oftentimes your car dealer can perform this recall work for free. Knowing what recall notices have been issued on your vehicle helps you keep your vehicle in the best and safest working order. The best way to keep your family safe is to check for recalls issued for your vehicle every 1 - 3 months. Not all recalls are serious enough to warrant the manufacturer to contact owners, so it's up to you to check for yourself.




About The Author


Kevin Schappell maintains http://www.carbuyersclub.com/ where he gives advice on buying, selling, insurance, and financing. A mechanical engineer and car guy, Kevin has decided to spend his online time helping others learn about automobiles.  To learn more about how your car works, Kevin has created http://www.mycarwizard.com/.
kevin@schappell.com

The Exhaust System

The Exhaust System
by: Kevin Schappell


Your car's exhaust system carries away the gases created when the fuel and air are burned in the combustion chamber. These gases are harmful to humans and our environment. A frequent check of your exhaust system is a must to provide for you and your family's safety. Make sure there are no holes in the exhaust system or in the passenger compartment where exhaust fumes could enter. Let's begin by listing the parts of the exhaust system and their functions.
Exhaust manifold: The exhaust manifold attaches to the cylinder head and takes each cylinders exhaust and combines it into one pipe. The manifold can be made of steel, aluminum, stainless steel, or more commonly cast iron.
Oxygen sensor: All modern fuel injected cars utilize an oxygen sensor to measure how much oxygen is present in the exhaust. From this the computer can add or subtract fuel to obtain the correct mixture for maximum fuel economy. The oxygen sensor is mounted in the exhaust manifold or close to it in the exhaust pipe.
Catalytic converter: This muffler like part converts harmful carbon monoxide and hydrocarbons to water vapor and carbon dioxide. Some converters also reduce harmful nitrogen oxides. The converter is mounted between the exhaust manifold and the muffler.
Muffler: The muffler serves to quiet the exhaust down to acceptable levels. Remember that the combustion process is a series of explosions that create allot of noise. Most mufflers use baffles to bounce the exhaust around dissipating the energy and quieting the noise. Some mufflers also use fiberglass packing, which absorbs the sound energy as the gases flow through.
Exhaust pipe: Between all of the above mention parts is the exhaust pipe which carries the gas through it's journey out your tail pipe. Exhaust tubing is usually made of steel but can be stainless steel (which lasts longer due to it's corrosion resistance) or aluminized steel tubing. Aluminized steel has better corrosion resistance than plain steel but not better than stainless steel. It is however cheaper than stainless steel.
Common Problems:
Well the worst enemy of your exhaust system is corrosion.... or more commonly known as rust. Rust is caused by moisture reacting with the iron in the steel and forming iron oxide. Moisture, or water vapor is present in the exhaust as a by-product of combustion and the catalytic converter. Moisture can also come from the outside in the form of rain.
Short trips in your car can shorten the life of your exhaust system. When you shut down your engine whatever water vapor is in the pipes condenses and turns back into a liquid. On a short trip the water never has a chance to get hot enough to turn back into water vapor and just stays in the system and rusts away the pipes. If you drive for short distances consider replacing your exhaust system with stainless steel when the plain steel one rusts through. If you drive more than 15 miles at a time then you should not have to worry about this.
If you live in an area, which uses salt on the roads in the wintertime, make sure to wash the underside of you car with water every few weeks. Salt speeds up the corrosion process and getting it off as soon as possible will help stop the corrosion. Make sure you run the engine after washing to drive off all of the water on the pipes.
Noticing a decrease in your gas mileage? Your oxygen sensor could be going south on you. As time goes on the oxygen sensor begins to wear out and becomes less accurate. This sometimes results in a rich fuel mixture where your engine burns more fuel than is needed. Most of the time your check engine light will come on and alert you to a failing oxygen sensor. I suggest changing the oxygen sensor every 60,000 miles just to be safe. Even though your check engine light might not be on, you could be using more gas than is needed. Pay a few bucks and change the sensor, your wallet will thank you when you have to buy less gas down the road.
The next part in line to go is the muffler. Most of the time mufflers rust through and need to be replaced. There are allot of options out there for replacement mufflers. Some cheap and some expensive. It holds true... you get what you pay for. If you plan on keeping your car for any period of time, spend the extra cash and get an OEM muffler or a high quality name brand muffler.
On rare occasions the catalytic converter will become clogged and need to be replaced. Symptoms include loss of power, heat coming from the floor of your car, glowing red converter or a sulfur smell. Never let a mechanic tell you that you can do without the catalytic converter. Removing this component is illegal in most states and can lead to a hefty fine to the government if you are not careful.
That's about it for the exhaust system; just remember that rust is the biggest enemy to your exhaust system. Take the above-mentioned steps and your exhaust system will last a long time




About The Author


Kevin Schappell maintains http://www.carbuyersclub.com/ where he gives advice on buying, selling, insurance, and financing. A mechanical engineer and car guy, Kevin has decided to spend his online time helping others learn about automobiles.  To learn more about how your car works, Kevin has created http://www.mycarwizard.com/.
kevin@schappell.com